Case Study: Enhancing Dental Applications with Spherical TC4 Titanium-Based Powder

Introduction

The field of dentistry finds itself at the forefront of a transformative technological era, driven by pioneering materials such as Spherical TC4 Titanium-Based Powder (Ti-6Al-4V). This remarkable alloy is poised to propel dentistry into uncharted territories of innovation with its exceptional combination of biocompatibility, mechanical robustness, and resistance to corrosion.

In this discussion, we delve into the multiple applications that underscore Ti-6Al-4V's prominence in dentistry. Hope that you can have a better comprehension of the features and applications of this advanced material.

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Figure 1. Dentistry

Understanding Spherical TC4 Titanium-Based Powder

Spherical TC4 Titanium-Based Powder is a widely used titanium alloy. It is composed of 90% titanium, 6% aluminum, and 4% vanadium and combines the desirable properties of titanium, aluminum, and vanadium. Due to its excellent biocompatibility, corrosion resistance, lightweight, and mechanical properties, Ti-6Al-4V is one of the most commonly used titanium alloys in the medical and dental fields.

Figure 2. Spherical TC4 Titanium-Based Powder

Applications in Dental Practice

Spherical Titanium Alloy Powder, such as Ti-6Al-4V, is extensively utilized in dentistry. This innovative technique allows for the precise fabrication of dental components and implants. Here's how it is employed:

Dental Implants: Ti-6Al-4V is commonly used to manufacture dental implants. Its biocompatibility ensures that the implant integrates well with the surrounding bone, reducing the risk of rejection or complications.

Crowns and Bridges: Its lightweight nature and high strength-to-weight ratio make it a suitable material for dental crown and bridge manufacturing, providing a strong and stable foundation for prosthetic teeth.

Orthodontic Appliances: It is applied to create orthodontic devices like braces, wires, and brackets. These materials offer the necessary strength to apply controlled forces on teeth for proper alignment.

Partial Dentures: Spherical TC4 Titanium-Based Powder can be used to create the framework for removable partial dentures thanks to its lightweight and biocompatible properties.

Others: Titanium-based materials are used to manufacture dental surgical instruments and temporary and permanent prosthetic components, such as denture attachments and abutments for dental implants.

Case Study: Spherical TC4 Titanium-Based Powder for Dentistry

--The Challenge

A dental manufacturing company sought to elevate the quality and performance of their dental implants, braces, bone repair materials, and scaffolds. They aimed to incorporate advanced Spherical Titanium Alloy Powder that aligns with specific particle size, surface quality, and sphericity requirements to optimize product properties and patient outcomes.

--The Solution

Stanford Advanced Materials (SAM) provided a tailored solution that precisely addressed the customer's needs:

1. Particle Size Customization:

For dental implants, braces, and mechanically demanding products, SAM recommended Spherical TC4 Titanium-Based Powder with a particle size ranging from 20 to 100 microns. This size range promotes enhanced mechanical properties, ensuring durability and longevity for dental implants and orthodontic applications.

For dental bone repair materials and scaffolds demanding superior biocompatibility, spherical powder with a particle size of 1 to 20 microns was suggested. This finer particle size contributes to improved material integration and biocompatibility within the patient's oral environment.

2. Surface Quality Assurance:

The Ti-6Al-4V powder was meticulously processed to ensure a smooth surface devoid of oxide layers and impurities. This rigorous quality control guarantees the safety and reliability of dental products.

3. Superior Sphericity:

To ensure optimal material preparation and uniformity, SAM's Spherical Titanium Alloy Powder exhibits exceptional sphericity. The precise shape facilitates effortless blending and machinability during manufacturing processes.

--The Results

SAM's specialized Spherical TC4 Titanium-Based Powder solution enabled the dental manufacturing company to elevate its product quality, mechanical properties, biocompatibility, and manufacturing processes. This advancement translates into improved dental treatments, patient experiences, and a competitive edge within the dental industry.

Conclusion

In short, Ti-6Al-4V and other titanium-based alloys have revolutionized modern dentistry, providing a stable foundation for prosthetic crowns, bridges, and dentures. As the dental industry continues to evolve, the utilization of titanium-based materials stands as a testament to the advancement of materials science. Stanford Advanced Materials (SAM) has rich experience in manufacturing high-quality Spherical TC4 Titanium-Based Powder (Ti-6Al-4V). For more information, please check our homepage.

Reference:

[1] Encyclopedia Britannica (2023). Dentistry [Photograph]. Encyclopedia Britannica. https://www.britannica.com/science/dentistry#/media/1/158069/108226