Pre-alloyed Powder FeCuP (X3-331) Description
Pre-alloyed Powder FeCuP (X3-331) is manufactured by atomization method. Since each powder particle contains various metal elements that make up the alloy, the composition uniformity of the pre-alloyed powder is quite good.
As the elements of pre-alloyed powder are more evenly distributed than mechanically mixed powder, component segregation is fundamentally avoided, leading to a uniform carcass structure and consistent performance. The pre-alloyed powder is fully alloyed, giving the carcass high hardness and high impact strength, which can greatly improve the compressive and bending strength of sintered products. It also improves the holding power of diamonds, increases the sharpness of diamond tools, and extends the service life of the diamond tools.
Pre-alloyed Powder FeCuP (X3-331) Specifications
Sintering Temperature (℃)
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850
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Oxygen Content (%)
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≤0.30
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Carcass Hardness
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100-110HRB
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Theoretical Density (g/cm3)
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8.08
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Bulk Density (g/cm3)
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3.5
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Bending Strength (Mpa)
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1200-1400
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Pre-alloyed Powder FeCuP (X3-331) Applications
Pre-alloyed Powder FeCuP (X3-331) greatly improves the performance of diamond tools and significantly reduces the cost of diamond tools. It is suitable for various diamond tools.
Diamond Cutting Tools: Pre-alloyed FeCuP Powder (X3-331) significantly enhances the performance of diamond tools while substantially reducing their cost. It is ideal for a wide range of diamond tool applications.
Grinding Wheels: Used in the manufacturing of diamond grinding wheels, FeCuP powder provides improved wear resistance and grinding efficiency, making it suitable for high-performance grinding applications, especially in industries like aerospace, automotive, and construction.
Polishing Tools: In polishing applications, the powder enhances the tool's ability to maintain a smooth surface finish while increasing durability and reducing the frequency of tool replacements.
Pre-alloyed Powder FeCuP (X3-331) Packaging
Our Pre-alloyed Powder FeCuP (X3-331) is carefully handled during storage and transportation to preserve the quality of our product in its original condition.
FAQ: Pre-alloyed Powder
1. What is Pre-alloyed Powder?
Pre-alloyed powder is a type of metal powder in which two or more metals are combined together before the powder form. The metals are alloyed during the production process, and the resulting powder is composed of a uniform mixture of the alloy's components. This powder is typically used in metal injection molding (MIM), additive manufacturing (3D printing), and powder metallurgy processes to create parts with specific material properties.
2. What are the typical applications of Pre-alloyed Powder?
Pre-alloyed powders are used in a wide range of industries and applications, including:
Powder Metallurgy (PM): For manufacturing structural and functional parts like gears, bearings, and automotive components.
Metal Injection Molding (MIM): Used for producing intricate parts for the aerospace, medical, and electronics industries.
Additive Manufacturing (AM): Common in 3D printing of metal parts, such as titanium or stainless steel alloys, for applications in aerospace, automotive, and healthcare sectors. Tooling: In the production of high-performance cutting tools and dies.
Electronic Devices: Used in the fabrication of electronic components, including sensors, connectors, and switches.
3. What are the benefits of using Pre-alloyed Powder?
Uniform Composition: Pre-alloyed powders provide a consistent and homogeneous composition throughout the powder particles, ensuring uniform material properties in the final product.
Enhanced Material Properties: The alloying of metals allows for optimized properties such as strength, hardness, wear resistance, and corrosion resistance, making them suitable for demanding applications.
Reduced Contamination Risk: Since the alloying is done before the powder is made, there is less risk of contamination from individual elements, resulting in higher quality and reliability.
Improved Process Control: Pre-alloyed powders offer better control over the material properties and ensure predictable results during powder metallurgy processes. Ease of Use: These powders simplify the process, as no post-alloying is required, making them more convenient for manufacturers.