Pre-alloyed Powder FeCuSn (X5-560) Description
Pre-alloyed FeCuSn Powder (X5-560) is produced using the atomization method, ensuring excellent composition uniformity as each powder particle contains the various metal elements that form the alloy. With a high degree of alloying, this powder lowers the sintering temperature, reduces the amount of elemental tin required, and minimizes loss. The result is a matrix that significantly enhances the sharpness of the tool.
Pre-alloyed Powder FeCuSn (X5-560) Specification
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Sintering Temperature (℃)
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800
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Oxygen Content (%)
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≤0.23
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Carcass Hardness
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100-110HRB
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Theoretical Density (g/cm3)
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8.25
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Bulk Density (g/cm3)
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3.3
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Bending Strength (Mpa)
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1200-1500
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Pre-alloyed Powder FeCuSn (X5-560) Applications
Pre-alloyed Powder FeCuSn (X5-560) greatly improves the performance of diamond tools and significantly reduces the cost of diamond tools. It is suitable for the sintering of small saw blades, granite medium-diameter saw blades, large cutter heads, edge grinding wheels, hobs, etc.
Pre-alloyed Powder FeCuSn (X5-560) Packaging
Our Pre-alloyed Powder FeCuSn (X5-560) is carefully handled during storage and transportation to preserve the quality of our product in its original condition.
FAQ: Pre-alloyed Powder
1. What is Pre-alloyed Powder?
Pre-alloyed powder is a type of metal powder in which two or more metals are combined together before the powder form. The metals are alloyed during the production process, and the resulting powder is composed of a uniform mixture of the alloy's components. This powder is typically used in metal injection molding (MIM), additive manufacturing (3D printing), and powder metallurgy processes to create parts with specific material properties.
2. What are the typical applications of Pre-alloyed Powder?
Pre-alloyed powders are used in a wide range of industries and applications, including:
Powder Metallurgy (PM): For manufacturing structural and functional parts like gears, bearings, and automotive components.
Metal Injection Molding (MIM): Used for producing intricate parts for the aerospace, medical, and electronics industries.
Additive Manufacturing (AM): Common in 3D printing of metal parts, such as titanium or stainless steel alloys, for applications in aerospace, automotive, and healthcare sectors. Tooling: In the production of high-performance cutting tools and dies.
Electronic Devices: Used in the fabrication of electronic components, including sensors, connectors, and switches.
3. What are the benefits of using Pre-alloyed Powder?
Uniform Composition: Pre-alloyed powders provide a consistent and homogeneous composition throughout the powder particles, ensuring uniform material properties in the final product.
Enhanced Material Properties: The alloying of metals allows for optimized properties such as strength, hardness, wear resistance, and corrosion resistance, making them suitable for demanding applications.
Reduced Contamination Risk: Since the alloying is done before the powder is made, there is less risk of contamination from individual elements, resulting in higher quality and reliability.
Improved Process Control: Pre-alloyed powders offer better control over the material properties and ensure predictable results during powder metallurgy processes. Ease of Use: These powders simplify the process, as no post-alloying is required, making them more convenient for manufacturers.
