MgZrO3 26Ni 7Cr 2Al Powder Description:
MgZrO3 26Ni 7Cr 2Al Powder is a blend of magnesium zirconate and nickel-chromium-aluminum alloy powders, designed for use as an intermediate thermal spray coating in a three-layer, quasi-graded coating system. This system includes an underlying bond coat of nickel-chromium alloy and a top coat of magnesium-zirconate ceramic. The intermediate layer provided by MgZrO3 26Ni 7Cr 2Al Powder has a coefficient of expansion that bridges the metallic bond coat and the ceramic top coat, effectively distributing thermal stresses throughout the coating system. This distribution enhances resistance to spalling and other thermal shock effects, making it an excellent choice for thermal barrier coatings in high-temperature environments.
MgZrO3 26Ni 7Cr 2Al Powder Specifications:
Nominal Chemistry
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MgZrO3 26Ni 7Cr 2Al
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Nom. Particle Size Distr.(µm)
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-90 +11
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Morphology
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Angular
Blocky
Spheroidal
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Max. Service Temperature (°C)
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900
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MgZrO3 26Ni 7Cr 2Al Powder Applications:
1. Aerospace Turbine Engines: Used in thermal barrier coatings to protect engine components from high temperatures and thermal cycling, enhancing efficiency and longevity.
2. Industrial Gas Turbines: Applied in similar thermal barrier coating systems as in aerospace, providing durability and thermal protection for power generation turbines.
3. Heat Exchangers: Utilized to protect surfaces in heat exchangers from thermal degradation and improve overall thermal efficiency.
4. Automotive Exhaust Systems: Employed in coatings for high-performance automotive exhaust systems to withstand high temperatures and reduce thermal fatigue.
5. Industrial Furnaces and Boilers: Used to coat components exposed to extreme heat to prevent thermal shock and spalling, thereby extending service life.
6. Power Generation Equipment: Applied in various components of power generation equipment to improve thermal efficiency and resistance to thermal shock.
MgZrO3 26Ni 7Cr 2Al Powder Packing:
Our MgZrO3 26Ni 7Cr 2Al Powder is carefully handled during storage and transportation to preserve the quality of our product in its original condition.
MgZrO3 26Ni 7Cr 2Al Powder FAQ:
Q1: What are the key benefits of using MgZrO3 26Ni 7Cr 2Al Powder in thermal barrier coatings?
A1: MgZrO3 26Ni 7Cr 2Al Powder provides an intermediate layer with a coefficient of expansion that bridges the metallic bond coat and ceramic top coat, effectively distributing thermal stresses, enhancing resistance to spalling, and improving thermal shock resistance, making it an excellent choice for high-temperature applications.
Q2: How does MgZrO3 26Ni 7Cr 2Al Powder improve the performance of a three-layer coating system?
A2: As an intermediate layer, MgZrO3 26Ni 7Cr 2Al Powder effectively distributes thermal stresses between the metallic bond coat and the ceramic top coat, preventing spalling and thermal shock effects, thus enhancing the overall durability and efficiency of the coating system.
Q3: Are there specific handling and storage requirements for MgZrO3 26Ni 7Cr 2Al Powder?
A3: Yes, MgZrO3 26Ni 7Cr 2Al Powder should be stored in a cool, dry place, away from moisture and contaminants. Proper handling procedures should be followed to ensure safety and maintain the quality of the powder.